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ArticlesBetter Simulation Software


March 1998 / International Bits / Better Simulation Software

Simulation software is easier to use, and you can integrate models with mainstream business applications over company networks.

Rainer Mauth

Thanks to performance increases of PCs and object-oriented technology, better simulation software is entering the market this year. Several new packages from European and Israeli vendors help engineers bring their products to market faster.

The new software features refined virtual prototyping, optimization of business processes, open APIs, integration with enterprise software, and network access to models. "Simulation software used to be a stand-alone application," says Robert Fluttert, managing director of F& H Simulations in the Netherlands. "Corporations now want to use it in an operational en vironment."

While simulation technology has been a mainstream engineering and analysis tool for years, fully object-oriented simulation environments represent the next generation of simulation systems. Object-oriented simulation provides rapid modeling, hierarchical models, and an "engine" to drive entire enterprise-wide solutions.

F&H's new Taylor Enterprise Dynamics (ED) product suite includes a discrete engine for flow modeling, simulation, visualization, and process control. With Taylor ED, developers can build models out of basic objects, called atoms. Their spatial coordinates and speed characterize atoms, and their superposition constitutes the dynamic behavior of a simulation model. They can be nested for complex object construction and can inherit properties from other atoms. Programmers can access atoms from any C++ development environment or use a scripting language to assemble atoms.

Dick Hillen, technical director of F&H, sees Taylo r ED Developer version as a platform for a whole range of vertical-market solutions that may even integrate with real-time applications such as production control. The first vertical applications include the manufacturing and material-handling systems 4D Factory and 4D Motion. Later this year, F&H plans to release additional applications for scheduling and work-flow management applications.

Aesop's Simple++ is another discrete simulation platform for modeling and visualizing industrial and business processes. It's based on an object-oriented programming (OOP) environment that lets developers visually choose physical objects such as transporters or buffers and objects such as triggers or generators to build models. It's possible to build complete simulations without writing any code, though a scripting language does help to build complex systems.

The next version, 5.0, slated for an April release, separates the simulation engine from the viewing mechanism, so that you can, for example, view sim ulations within your preferred CAD system. Another important feature of Simple++5.0 is an interface to enterprise software such as SAPR/3. These integration capabilities enable a manufacturing resource planning (MRP) system to directly activate a Simple++ function for data import or export. Says Constantin Schaible, marketing manager of Aesop, "The new concept aims at extending the value and lifetime of models across the complete production cycle."

In contrast to Taylor ED and Simple++, Silux AG's Silux is a continuous simulation system for mechanical systems including complex multibody mechanics. It is based on a finite difference algorithm that allows for the exact simulation of nonstationary mechanics such as crash behavior of bodies or the mechanical stress on a loaded robot arm.

Silux is impressively easy to use. "A Silux user works in a space that already 'knows' the complete physical behavior of an object. All you have to do is visually assemble the objects and define the external conditions," says Fritz Leibundgut, Silux AG's chief technology officer.

New simulation systems for virtual prototyping from companies such as Emultek and Tecoplan aim to reduce the development cycle of products. Emultek's Rapid+, for example, simulates the look and behavior of electronic devices, automatically generating user-interface (UI) specifications, documentation, and test scripts.

In addition, it generates C or C++ code for the UI logic that developers can directly embed in the real systems. With APIs to most microcontrollers and real-time OSes, automatic generation of code, test scripts, and documentation can shorten development time significantly. An early user at Bosch-Siemens in Germany reports that Rapid+ helped reduce development cycles from three years down to six months.

Tecoplan's digital mock-up software Virtual Workshop 4.0, expected to be released in a Windows NT and Unix version in May, features improvements in collocation and collision-detection facilities . It also includes a new space-mapping technology that allows for spatial queries in standard CAD databases. According to Thomas Koytek, managing director of Tecoplan, the new version also supports concurrent engineering in globally dispersed teams over extranets.


Next-Generation Simulation Packages

Next-Generation Simulation Packages
Product/vendor Simulation technique Typical applications Network access to models Availability Price
Silux 1.0
http://www.silux.com
+41 52 3660330
Continuous Dynamics of large mechanical systems No Now Starts at about $3400
Aesop Simple++ 5.0
http://www.aesop.de
+49 711 138900
Discrete Production-flow modeling, business-process optimization Yes April Starts at about $8250
F&H Taylor ED 1.0
http://www.taylorii.com
+31 30 2 311211
Discrete Production-flow modeling, business-process optimization Yes Now; more modules later this year Starts at $13,700
Emultek Rapid+
http://www.emultek.com
+972 2 5870770
Digital mock-up Virtual prototyping of embedded electronic products Yes Now Starts at $20,000
Tecoplan Virtual Workshop 4.0
http://www.tecoplan.de
+49 89 608 7620
Digital mock-up Virtual prototyping in au tomotive and aerospace industries Yes May Starts at about $3850


Run Along with Them

screen_link (60 Kbytes)

Silux lets you interact with objects during a running simulation.


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